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Repair & Restoration

Rug Repair & Reweaving in Huntsville

Shredded ends, split sides, moth grazing, a corner the puppy claimed, or a rug that spent a night in an inch of groundwater. Nearly all of it is repairable by hand.

Bench Work

Rebuilt the Way It Was Woven

Patching and repairing are two different activities. A repair reconstructs the rug using the logic the original weaver used — warp and weft first, pile afterwards, matched for knot density and dye lot — so the mended section flexes, wears and fades in step with everything around it. Done right, somebody has to point it out to you.

It is unhurried work. Reweaving progresses in square inches, and a pair of hands at a loom remains the only tool that does it honestly. The compensation is that damage most owners have written off is usually nothing of the sort. Rugs arrive here folded around a hole and go home flat.

Assessment costs nothing and comes with a verdict attached. If the repair bill would be disproportionate to the value of the rug, we will say so rather than book the work and hope you do not do the arithmetic afterwards.

The Repair Bench

What Can Be Put Right

From tidying a frayed end to rebuilding two feet of missing border.

End & Fringe Rebuilding

Those tassels are the foundation warps coming out of the rug, not trim attached to it. Once they shred, the rug is actively coming apart from the end inward. We secure the last row, replace lost warps, and finish to match what was there.

Selvedge & Edge Work

The wrapped side cords absorb every vacuum beater and chair leg in the house. When one splits, the pile alongside it starts releasing within weeks. Edges are rewrapped by hand in matched wool before that spreads.

Reweaving Holes & Tears

Burns, splits and worn-through patches are rebuilt one knot at a time. Foundation first, then pile at the surrounding density, then sheared level with the field so nothing catches the light differently.

Moth Damage & Infestation

Larvae work from the underside, so visible bare foundation usually means the problem has been running a while. Storage units and long-haul moves are where most of it starts. Infestation is cleared first, grazed areas rebuilt second.

Pet Damage

Chewed corners, clawed selvedges and dye burned away by urine that sat too long. Decontamination happens before anything structural, then the missing material is put back and color rebuilt where the original was destroyed.

Color & Dye Correction

Bleached bands where afternoon sun crosses the floor, bleach splashes, and colors that migrated during somebody else’s cleaning attempt. Where the fiber is still strong, color is rebuilt by hand.

Blocking & Foundation Repair

Rugs that ripple, curl at a corner or have gone out of square are washed and then blocked flat under tension while they dry, with stretched or torn foundation repaired before any cosmetic work happens.

Resizing & Finishing

Occasionally a rug genuinely has to be reduced to fit a room, or an old cut edge needs finishing properly. Cut ends are secured and dressed so the result reads as deliberate rather than amputated.

Pads & Prevention

A large share of the repairs on this bench were preventable with a proper pad. We cut breathable non-adhesive pads to the rug, which matters over the LVP and sealed concrete going into most new construction here.

Severe Weather & Groundwater

Storm & Ground Water Rug Recovery

North Alabama gets two severe weather seasons a year, and the rugs that arrive here afterwards were rarely hit by anything spectacular. A gutter overflowed against a foundation wall. A crawlspace filled and the moisture came up through the subfloor. A basement wall wept for six hours while everyone was in the hallway watching the radar.

Why the clock matters more than the damage

Wool handles being wet far better than its owners assume. What it does not handle is staying wet. Give a saturated foundation about two days and mold is established down in the base of the pile, where nothing you can do from the surface will reach it. Over the same period unstable dyes begin migrating, cotton warps start to weaken, and whatever rode in with the water — yard runoff, silt, lawn chemicals, drain backflow — is curing into the fiber.

This is why a fan is not a plan. Directed air dries the visible surface, leaves the foundation damp, and traps the contamination underneath. The rug smells acceptable for a few weeks and then very much does not. The only real answer is to flush the whole thing through with water and put it back together.

Groundwater is its own category

Water that arrived through soil rather than out of a pipe carries a heavy silt load, and in this county that silt is clay. So a groundwater rug is usually two jobs at once: a decontamination and an iron-oxide treatment. We handle both in sequence, and the clay work waits until the rug is stable.

The recovery sequence

  • Fast collection. After a severe weather event, wet rugs are pulled ahead of routine washing as far as the schedule allows.
  • Source classification. Clean supply water, grey water and contaminated water are three different jobs, and we establish which one arrived before anything else.
  • Extraction, then full flush. Everything in the pile is washed out of the rug rather than dried into it.
  • Antimicrobial application. Applied through both faces while the rug is still open, before drying begins.
  • Measured flat drying. Filtered moving air with moisture readings taken to the end, so nothing leaves here holding water.
  • Silt and iron treatment. Clay carried in by groundwater is handled once the rug is stable and dry.
  • Dye correction. Colors that ran during the soaking are pulled back as far as the fiber permits.
  • Structural rebuild. Weakened foundation and lost pile are rewoven once everything else is settled.
  • Written claim file. Staged photographs and a condition report your carrier can work from.
Start to Finish

How a Repair Runs

Photographs or Collection

Send pictures of the damaged area and both ends, or we collect anywhere across the three counties at no cost.

Assessment & Written Quote

Damage is mapped, materials identified, and you receive a price with options. Nothing proceeds without your go-ahead.

Wash First

New wool goes into a clean rug only. Weave fresh material into a soiled field and you have a visible patch inside a year.

Materials Matched

Wool chosen by fiber, weight and dye lot, then held against the field in daylight before a single knot is tied.

Bench Work

Warp and weft restored, pile knotted in at the surrounding density, then sheared level with the field.

Check & Return

Groomed, compared against the intake photographs, and delivered back to the room it came out of.

Common Questions

Repair & Restoration FAQ

Should I repair this rug or replace it?
You get a straight answer before any work is scheduled. Repair earns its keep when the foundation is still sound and the rug is worth something to you, financially or otherwise. Where the quote starts approaching what the piece is worth, we say that out loud instead of quietly billing for it.
How long does a repair take?
End and selvedge work typically runs one to two weeks. Reweaving is measured in square inches rather than square feet, so a larger loss can occupy the bench for a month or more. Water recovery is the exception and moves immediately, because with a wet rug the calendar is the enemy.
Can a rug that sat in storm water be saved?
More often than people expect, and considerably more often than a first adjuster estimate suggests. The determining factor is how quickly it gets decontaminated and dried rather than how bad it looks on day one. Wool copes with being wet; what ends a rug is staying wet, and roughly two days of dampness is where the trouble starts. Ask us before anything goes to the curb.
Will the repair show?
Once the pile is groomed, a properly executed reweave is hard to locate even when you know where it is. Wool is matched on fiber, dye lot and knot density, and the foundation is rebuilt before any pile goes in, so the mended area wears at the same rate as the field instead of sinking or standing proud over the years.
Do you help with insurance claims?
Yes. Condition is photographed on arrival and at each stage, and you receive a written report covering the damage, the treatment carried out and the effect on value. That is the documentation carriers ask for.
My rug ripples and will not sit flat. Can that be corrected?
Usually. Waving and curling trace back to a foundation that has stretched unevenly, a previous bad drying, or years spent on a pad too soft to support it. We wash the rug, block it square under tension while it dries, and repair the foundation wherever it has pulled or split.
Do you deal with moth infestations?
Yes, and it is a two-part job. The live infestation has to be eliminated first, because reweaving into an active problem simply supplies it with fresh wool. Once the rug is clear, the grazed areas get rebuilt. Rugs that came out of a storage unit or off a moving truck are the usual candidates.

Show Us the Damage. We Will Be Honest About It.

Assessment is free on every repair, and that includes telling you when the answer is no.

Rug Cleaning

The six stages every rug goes through, and why in-home wand cleaning fails here.

Cleaning process

Red Clay Removal

Why iron-oxide soil behaves unlike any other stain, and the sequence that actually lifts it.

Clay treatment

Move & Storage Prep

Washing, moth treatment and breathable wrapping before a PCS move or a long storage run.

Move preparation
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